What is the function of a profilometer?

A profilometer is a measuring instrument used to measure a surface’s profile, in order to quantify its roughness. Critical dimensions as step, curvature, flatness are computed from the surface topography.

What is meant by profilometer?

[ proh-fuh-lom-i-ter ] SHOW IPA. / ˌproʊ fəˈlɒm ɪ tər / PHONETIC RESPELLING. Trademark. a brand name for a device that measures the roughness of a surface.

How does the profilometer measure roughness the profilometer?

Typically, gear tooth surface roughness is measured using a stylus profilometer, which yields a two dimensional cross section of the surface from which roughness parameters are taken. Stylus profilometry can produce inconsistent results if measurements are not executed correctly.

How does a Surfometer work?

Surfometer® System 3 is a skidless measuring instrument designed to check the roughness average for small, difficult-reach surfaces. The motor drive is mounted on a granite base to minimize vibration and to provide a level, stable surface for locating the work piece.

What is the resolution of a profilometer?

The probe follows the contours at each point on the surface, and the height of the probe at each point is recorded and the resulting 1D scan or a 2D map is analyzed. A mechanical stylus captures the features over a large area (~ 100 mm), with a x-y resolution of 5 μm and a z-resolution of 0.01 μm.

How does a surface profiler work?

An optical profiler is a type of microscope in which light from a lamp is split into two paths by a beam splitter. One path directs the light onto the surface under test, the other path directs the light to a reference mirror. Reflections from the two surface are recombined and projected onto an array detector.

How does a Surfometer measure roughness?

A stylus-type device that measures surface roughness. Portable surfometer models can be carried in a pocket on the production floor. The point of maximum depth. On the surface of a part, valleys lie below the average line, and the distance between valleys and peaks determines average roughness.

What is the accuracy of a profilometer?

Tip radius for handheld profilometers can be as small as a few microns, and they can accurately measure Ra down to 0.005 µm and Rz down to 0.02 µm. This type of instrument is frequently available with several measurement ranges, depending on the smoothness of the surface to be measured.

What is a profilometer and how does it work?

Profilometers are useful in hostile environments. There are two main types of profilometers: stylus and optical. Stylus profilometers use a probe to measure a metal’s surface while the latter uses light to measure a metal’s surface.

What are the advantages and disadvantages of contact profilometers?

The stylus tracking force can range from less than 1 to 50 milligrams. Advantages of contact profilometers include acceptance, surface independence, resolution, it is a direct technique with no modeling required. Most of the world’s surface finish standards are written for contact profilometers.

Can the optical 3D profilometer measure parts with high-aspect ratio features?

Can the OPTICAL 3D PROFILOMETER measure parts that have high-aspect ratio features such as blind slots or holes? Yes, depending on the geometry of the features to be scanned. Various curved surfaces and high-aspect ratio features have been scanned. Displacement stages can be added to the setup if required.

What is a non-contact profilometer?

Non-contact profilometers An optical profilometer is a non-contact method for providing much of the same information as a stylus based profilometer.